Our range of protective packaging is diverse; tailored specifically to meet the unique needs of each client. That said, our aluminium packaging can be categorized into two types:

1. Pre-Made Foil Pouches – Ideal for smaller businesses lacking their own foil packaging machinery. For more info about this range of products, click here

2. Barrier Foil Rolls – Designed for larger enterprises, that are equipped with foil forming and packaging equipment. For more info about this range of products, click here

Our protective packaging serves numerous applications. If you’ve ever used a foil packet for a Covid Test Kit, you’ve experienced firsthand how aluminium packaging can protect the integrity and efficacy of medical devices.

Though the typical consumer might overlook the significance of protective packaging, it’s indispensable in industries like pharmaceuticals and food, where the quality of materials is critically valued.

Explore further by clicking on the questions below, to discover more about B-SURE™ Protective Packaging; its applications, composition, and the industries it serves best.

Alternatively, please give us a call at +44 (0)1628 531 900 (or click here to book a call-back) and we will be very happy to help

B-SURE™ Aluminium Packaging consists of multiple thin layers of plastic and aluminium, bonded together to create a material known for its durability, flexibility, and also it’s protection against: moisture, gases, and light.

Generally, these foils have three layers: a robust outer layer made from Polyester, Nylon or Polypropylene, an Aluminium Foil core and an inner layer of a cost-effective polymer like Polyethylene or its copolymer, which offers an excellent heat-sealing capability.

The versatility of our aluminium packaging is defined by its composition, final form, and thickness (our foils are typically between 0.06 mm and 0.25 mm thick).

These materials are usually constructed with bonded layers of plastic and aluminium, though contemporary versions might employ ‘metallized films‘ for products with shorter shelf lives, like snack-food.

Due to the minimal thickness of each layer, we can achieve precise customization: tailoring our aluminium packaging to specific product needs, and enhancing its shelf life.

The combination ensures the product maintains a high-quality appearance and feel, suitable for both in-store and online display. It also guards against environmental factors, while providing an excellent platform for branding, labelling, and product differentiation.

For more info, please click here, or give us a call at +44 (0)1628 531 900 and we will be very happy to help

Our protective packaging can be run on a variety of well-known packing machines. B-SURE™ Foil Rolls are compatible with Horizontal Form Fill Seal (HFFS) systems, including flow-wrap machines that utilize a single foil roll to create fin-seal pouches. They are also suitable for other HFFS machines, that dual foil rolls (positioned at the top and bottom). These setups can produce several pouches simultaneously, or craft 4-side sealed pouches.

Additionally, our foil rolls can operate on Vertical Form Fill Seal (VFFS) machines, whether they employ one or two rolls. These machines can produce either fin-seal or 4-side seal pouches, with production rates ranging from less than 20 to over 150 packs per minute.

Need more info?   …No problem – Give us a call on:  +44 (0)1628 531 900  and we will be very happy to help !

The key specifications of B-SURE™ Foil Rolls include:

Width – Determined by the size and design of the packaging (along with the type of packaging equipment in used to produce it).

Reel Dimensions – This includes the outer diameter and inner core size of the supporting reel, which are set by the packaging machine.

Winding Direction – Specifies which side of the foil is outermost on the roll, typically dictated by the packaging machine.

Friction Coefficient – Controls the slipperiness of the foil, which can be adjusted as needed.

Additional considerations might include whether a customer needs a printed marker or ‘eye spot’ on the foil, to indicate where it should be sealed and cut.

Need some more help ? Please click here, or give us a call at +44 (0)1628 531 900 and we will be very happy to assist you further.

Every application has its own protective packaging needs, whether it’s for shipping heavy machinery, shielding delicate food items, or safeguarding medical supplies. At Baltimore Innovations, we offer tailored aluminium packaging, that meets your precise requirements, enhancing product quality and customer satisfaction.

Allow us to help you select the ideal protective packaging, to ensure your products reach their destination in perfect condition. 

Contact us on  +44 (0)1628 531 900  or schedule a callback with one of our Product Specialists by clicking here.